You don’t need to be an engineer to know that one of the most common industrial materials is metal. It’s used in almost everything, from cars to computers and even bathroom fixtures. If you work in an industrial setting, chances are you’ve seen your fair share of metal objects.
There are many reasons why industrial businesses use metal as a primary material for their products. It’s affordable, it lasts a long time, and depending on what kind of metal it is, it can also be easily worked into different shapes and sizes. But even with all these benefits, working with metal isn’t always easy.
In this blog post, we will explore 5 reasons why you need to have industrial suction cups for metal if you work with this material on a regular basis.
The adhesion strength on metal is very high
The best surfaces for suction cups to adhere to are ones that are non-porous, smooth, and non-rough, such as tile, glass, fiberglass, or metal. Before attaching the suction cup, the surface you intend to attach it to should be completely clean and free of any soap film or dirt. A solid bond will result from this.
Suction plates from the XL and XXL series provide the highest quality industrial suction cups for metal. The XL and XXL series flat suction plates are engineered with long sealing lips and stiffening ribs to make loading metal sheets simpler and safer. Loading and unloading applications for sheet metal are used in rolling mills, shipyards, steel production, laser cutting equipment, sheet metal processing and handling equipment, loading equipment, and warehousing systems.
Metal isn’t flexible
There are many different types of sheet metal, each with its own set of advantages and disadvantages. Some examples include aluminum, alloy steel, carbon steel, tool steel, galvanized sheet metal, stainless steel, etc. Additionally, sheet metal has many industrial uses, including the construction of vehicle bodies, hospital exam tables, and building roofs; and only industrial suction cups for metal are your go-to buddy to make your tasks easier and lighter.
The capability of a metal to undergo deformation when subjected to compression is referred to as its malleability. It is a physical property of metals that allows them to be hammered, shaped, and rolled into a very thin sheet without breaking. This ability is known as malleability.
One could planate a fabric that was malleable by blowing on it or rolling it. Industrial processes shape raw metal into thin, flat pieces known as sheet metal. Because of its malleability, sheet metal can be easily fabricated into any shape required. A wide variety of metals, including aluminum, copper, brass, steel, tin, titanium, etc., can be rolled out into thin sheets for a variety of uses.
You need specialized tools to work with metal
The process of turning raw metal into finished products is known as “metalworking.” Molding, drilling, casting, and possibly even more processes that require a set of specialized tools to complete are all possibilities for the procedures.
To ensure that the work is carried out in a manner that is both effective and risk-free, it is essential for the worker to have a solid understanding of the various kinds of tools that are appropriate for the various metals. To name a few, are the bandsaw, end cutting pliers, laser cutting machine or plasma arc cutter, flux core welder, drill press, angle grinders, welders, and lathe.
Metal is heavy, which can make things more difficult
Metal is difficult to transport or lift, but because of the advancements that have been made in engineering technology in recent years, there is now machinery that can accomplish these tasks. When working with metal sheets, the XL and XXL series flat suction plates include an engineered extended sealing lip that is equipped with strengthening ribs. This makes loading operations much easier.
Welding and soldering are essential when working with metal.
Soldering is a technique that has been used to join metals for centuries and is still one of the easiest and most widely used methods for securing metal joints and seams. The source of heat can be a soldering gun, an electric soldering iron, or a portable propane torch. The solder is an alloy of lead and tin that melts at a relatively low temperature, between 350 and 450 degrees Fahrenheit.
In hard soldering, which is also known as silver soldering and brazing, the solder consists of a different alloy that melts at a much higher temperature. This type of soldering also requires the use of a torch that generates much more heat than an ordinary propane torch. The joint that is formed is considerably more robust than the joint that is formed by soft soldering; in some instances, it is almost as robust as welding. However, the method requires a great deal more training and expertise than is necessary for soft soldering.
Soldering is most commonly done with either an electric soldering iron or a soldering gun. Soldering is useful for joining copper, brass, and a wide variety of ferrous metals, including galvanized sheet metal. When repairing or assembling electrical appliances and electronic equipment, tools such as soldering guns and soldering irons are utilized for the purpose of joining electrical wires and making electrical connections.
Soldering guns are generally easier to work with, particularly in confined spaces. However, large soldering irons can deliver more heat to the joint when there are larger metal pieces to contend with. Soldering guns are generally more convenient to use.
In the process of soldering, the pieces of metal that are going to be bonded are heated, but they are not melted. Metal fabricators must first melt the base metal before beginning the welding process.
Metals aren’t really able to be glued together, at least not with regular glue. However, welding allows you to join them by melting them together. The concept is straightforward: using heat to melt the metals together until they fuse and form a solid joint. Filler (an additional piece of metal supplied by something called a welding rod, which seals up gaps where the main metals meet) and flux are typically (but not always) added as heat is applied (a nonmetallic chemical that helps to stop the molten metals forming oxides and nitrides with gasses in the air, which weakens the joint). Welding in an atmosphere where the air has been removed is preferable to using a flux (filled with other, nonreactive gasses such as argon, for example).
Because of this, metals require processing before they can be used for other purposes. The pliableness of metal varies with the temperature at which it is being shaped. Maintaining an efficient workplace and giving workers sufficient space to do their jobs requires a steady supply of industrial suction cups for metal. Do not discount the potential benefits of vacuum technology offered by industrial suction cups for metal, which could result in increased productivity and precision when working with metal.